How to Replace Rear Axle on a 1996 Honda Fourtrax
Are you experiencing issues with the rear axle on your 1996 Honda Fourtrax? Don’t worry, you’re not alone. Rear axle problems are common in off-road vehicles like the Fourtrax, but luckily, they are relatively easy to fix. In this article, we’ll guide you through the process of replacing the rear axle on your 1996 Honda Fourtrax, step by step. With a little bit of patience and the right tools, you’ll have your Fourtrax back on the trails in no time.
What You’ll Need
Before we dive into the process of replacing the rear axle, let’s gather all the necessary tools and materials. Here’s what you’ll need:
- Socket set
- Wrench set
- Breaker bar
- Hammer
- Pliers
- Jack
- Jack stands
- Replacement rear axle
- New cotter pins
- Grease
Step 1: Prepare Your Fourtrax
Before you begin any work on your Fourtrax, it’s essential to take some safety precautions. Start by parking your ATV on a level surface and engaging the parking brake. If you have a manual transmission, put it in neutral.
Next, use the jack to lift the rear of your Fourtrax off the ground. Place jack stands under the ATV to ensure it stays securely elevated.
Now that your Fourtrax is properly supported, you can move on to removing the rear axle.
Step 2: Remove the Rear Axle
Here’s a YouTube video that demonstrates the process of removing the rear axle on a 1996 Honda Fourtrax:
Follow these steps to remove the rear axle:
Step 1: Start by removing the rear tires. Use the wrench and socket set to loosen the lug nuts, then lift the tires off the ground and fully remove the lug nuts.
Step 2: Locate the rear axle on your Fourtrax. It connects to the rear differential and the rear wheels.
Step 3: Use the socket set and wrench to remove the bolts or nuts holding the axle in place. You may need to use a breaker bar for extra leverage.
Step 4: Once the bolts or nuts are removed, carefully slide the axle out of the differential and rear wheels.
Step 5: Inspect the axle for any signs of damage or wear. If you notice any issues, it’s best to replace the entire axle with a new one.
With the rear axle removed, you can now move on to installing the new axle.
Step 3: Install the New Rear Axle
Before you install the new rear axle, apply a thin layer of grease to the splines and bearing surfaces. This will ensure smooth operation and longevity of the axle.
Here’s a YouTube video that demonstrates the process of installing a new rear axle on a 1996 Honda Fourtrax:
Follow these steps to install the new rear axle:
Step 1: Take the new axle and carefully slide it into the rear differential and rear wheels.
Step 2: Align the axle with the bolt or nut holes on the differential and wheels.
Step 3: Insert the bolts or nuts and tighten them using the socket set and wrench. Make sure they are securely fastened.
Step 4: Once the axle is properly installed, put the rear tires back on. Place the lug nuts on the studs and tighten them by hand.
Step 5: Lower your Fourtrax back onto the ground by removing the jack stands and lowering it with the jack.
Step 4: Test and Inspect
Now that you’ve replaced the rear axle on your 1996 Honda Fourtrax, it’s important to test and inspect the ATV before taking it out on the trails.
Start the engine and let it run for a few minutes. Listen for any unusual noises or vibrations coming from the rear axle area. If everything sounds and feels normal, take your Fourtrax for a short test ride to ensure the rear axle is functioning correctly.
If you notice any issues during the test ride, such as strange noises, vibrations, or difficulty in turning, it’s best to consult a professional for further inspection and possible adjustments.
Conclusion
Replacing the rear axle on a 1996 Honda Fourtrax may seem like a daunting task, but with the right tools and a little guidance, it can be a manageable DIY project. By following the steps outlined in this article and watching the provided YouTube video tutorials, you’ll be able to replace the rear axle on your Fourtrax with confidence.
Remember to take your time, stay safe, and consult a professional if you encounter any difficulties or uncertainties during the process. With a properly functioning rear axle, you’ll be ready to hit the trails and enjoy your Honda Fourtrax to the fullest.
Frequently Asked Questions
1. How do I know if my rear axle needs to be replaced?
Answer: If you notice any signs of damage, such as excessive play, leakage, or noise coming from the rear axle area, it’s a good indication that the rear axle needs to be replaced.
2. Can I replace the rear axle myself?
Answer: Yes, replacing the rear axle on a 1996 Honda Fourtrax can be done as a DIY project. However, it’s essential to have the necessary tools, follow the proper steps, and take safety precautions.
3. How long does it take to replace the rear axle on a Fourtrax?
Answer: The time required to replace the rear axle can vary depending on your experience level and the condition of the ATV. It can take anywhere from a couple of hours to half a day.
4. Where can I find a replacement rear axle for my Fourtrax?
Answer: You can find replacement rear axles for your 1996 Honda Fourtrax at ATV parts stores, online retailers, or authorized Honda dealerships.
5. Can I use a rear axle from a different year model for my 1996 Fourtrax?
Answer: It’s best to use a rear axle specifically designed for the 1996 Honda Fourtrax to ensure compatibility and proper fitment.